DYNA Force® Elasto-Magnetic Sensor

DYNA Force® Elasto-Magnetic Sensor

General

 

On many occasions during construction and service life of the structure, it is crucial to know the force in the post-tensioning system. Although there are many methods to measure the tendon force, most of them are cumbersome, expensive, and the accuracy differs depending on the method used.

DYWIDAG has been involved in the development, testing and execution of
DYNA Force® to measure the force in the tendon. DYNA Force® is being used in cable stay bridges, cable system testing and building structure to measure the force during stressing and to monitor forces during the service life of the structure. DYNA Force® can be used for bare, epoxy-coated and greased-sheathed steel.

DYNA Force® is manufactured based on the theory that the permeability of steel to a magnetic field changes with the stress level in the steel. By measuring the change in a magnetic field, the magnitude of the stress in the steel element can be obtained.
DYNA Force® does not alter the characteristics of the tendon other than its magnetization. The permeability is a function of temperature and magnetization, and a calibration process eliminates the impact of these variables. The program takes into consideration the temperature change effect automatically. A portable Power Stress unit is attached to wire leads from the DYNA Force®. This unit will create the magnetic field, measure the residual value and then convert it to a direct force reading.

The accuracy of the force measurement is within 1%.
The DYNA Force® system is robust, requires no maintenance and has no moving parts. It is composed of sensors and a Power Stress Unit (readout box). DYNA Force® is installed over the strand or bar during construction and a zero reading is taken before applying any post-tensioning force. It is expected to have a similar service life as the bridge/building structure. This will allow the owner to regularly monitor the forces in the post-tensioning system in minutes as a part of their inspection procedures without the need for lift-off equipment or other special expensive techniques. This will also avoid the inaccuracies and risks often associated with lift-off readings. One person can do this job.



Bar DYNA Force®
Bar DYNA Force®
Power-Stress Unit
Power-Stress Unit
Strand DYNA Force®
Strand DYNA Force®
DYNA Force® TypeStrand/BarDYNA Force® Dimensions
IDODLength
[in][in][in]
Strand DYNA Force®0.5"0.711.505.1
0.6"0.781.505.1
Bar DYNA Force®1-1/4" & 1-3/8"1.702.806.7
1-3/4"2.103.908.3
2-1/2"2.856.2012

Note: Dimensions for 2-1/2" bar are preliminary