DYWIDAG Circular Structure Repair with Hoop Tendons - Comparison of Corrosion Inhibitors for PCCP Tendons

DYWIDAG Circular Structure Repair with Hoop Tendons

Comparison of Corrosion Inhibitors for PCCP Tendons

The table below compares corrosion inhibitor used by DSI in its Hoop Tendons for PCCP repair vs. the standards of the Post-Tensioning Institute for unbonded tendons, Ref. Table 3.2.1, of the Post Tensioning Manual, Fifth Ed. This table shows the superior quality of the PCCP tendon inhibitor, in particular, for the specific gravity, dropping point, base no., salt fog, soak tests, and water soluble ions.


Properties
(typical)
Test MethodPCCP
Corrosion Inhibitor
PTI
Specifications
Specific Gravity @ 77ºF-1.04-
Density lbs./gal.-8.7-
Cone Penetration @ 77ºF dmmASTM D-217330-
Dropping Point ºF min.ASTM D-566500300
Flash Point ºF min.ASTM D-92345300
Viscosity @ 210ºF cps-Thixotropic-
Total Base No. Mg KOH/gmASTM D-974 Modified190-
Copper Corrosion TestASTM D-1301a-
Rust Preventive Properties of GreaseASTM D-17431,1,1-
Salt Fog @ 100ºF hrs. @ 5 mils
Accelerated Corrosion Test
ASTM B-11715001000
Soak Test: Salt Fog 50/50 Immersion, hrs.ASTM B-117 Modified1000720
Oil Separation @ 160ºF, max.FTMS 791B
Method 321.2
0.50.5
Water %, max.ASTM D-950.10.1
Water Soluble Ions, ppm max.
Chlorides
Sulfides
Nitrates

ASTM D-512
APHA 45002
ASTM D-992-78

2
2
4

10
10
10
Cubic Thermal Exp.
Sheathing Compatibility
Hardness % max. Change
Volume % max. Change
Tensile Strength % max. Change
-

ASTM D-4289
ASTM D-4289
ASTM D-638
0.0005

10
7
21
-

15
10
-
Application Temp. º F->0
No melt
-